Editorial Review:
As a consultant, Kiyoshi Suzaki has helped scores of Fortune 500 clients improve manufacturing operations and get the job done faster, cheaper, better, and safer. Now, in this detailed "operating manual" -- full of more step-by-step applications than any other book available -- Suzaki spells out new options in production and employee resources that can help American industry regain the cutting edge in price, quality, and delivery of products.A well-known expert in the field, Suzaki begins with the premise that "if it doesn't add value, it's waste" -- a concept devised by Henry Ford and later used by Toyota. He recaps what Toyota identifies as the seven most prominent forms of waste in factories. Most importantly, he meticulously details steps individuals can take to "simplify, combine, and eliminate operations" -- thereby reducing waste, improving quality, and saving money. Describing in detail the basic techniques culled from Japanese industrial philosophy and procedure, Suzaki shows how small, family-run businesses and billion-dollar American corporations from a wide range of industries -- automotive, electronics, cosmetics, and even defense contractors -- are meeting the manufacturing challenge today -- demolishing the widely held belief that most American manufacturers have become distribution organizations for products manufactured overseas. In addition, he links his methodology with several successful production systems, from Just-In-Time Production, Total Quality Control, Total Productive Maintenance to Computer Integrated Manufacturing. Throughout this practical handbook, he places emphasis squarely on the shop floor and grounds his approach in easy, yet powerful techniques everybody can understand and implement today. Illustrated with numerous charts and exhibits, The New Manufacturing Challenge shows how to integrate people and techniques to improve the workplace and, thus, strengthen any company's competitiveness in the global marketplace.
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Customer Reviews
Average Customer Rating: 
World Class Manufacturing 101  2007-12-30
Should be required reading for anyone involved in manufacturing...from the shop floor to the CEO.
It's a concise and practical guide to World Class Manufacturing without all the faddish-hype surrounding the Toyota Production System.
The best introduction to lean 2004-11-21
Suzaki's book, like the other introductory texts, describes the operations of factories practicing JIT/lean production, but not how to convert a traditional plant. It describes the destination but not the way to get there. This is appropriate for readers who are new to the subject, and Suzaki writes well enough to retain a manager's attention during air travel.
The Classic that transcended the time 2003-08-19
I still go back to this now a classic to get the sense out of it. There are many techniques, ideas, but more importantly, it points the appreciation of people engaged in the process of continuous improvement as a core to drive us to move forward. Whatever way people may call this stuff, the person who discovered the principle of improvement cannot but to move on in his life for the betterment.By the way, there is a 3.5hour video correponding to this book still available at SME (Society of Manufacturing Engineers). Read the book, share the examples, confirm the principle, practice the heartbeat of improvement, and keep on moving forward. Good luck!
Continuous Improvement Principles  2002-05-23
This is an easy read book with some excellent ideas. Highly recommended for anyone wanting to improve something. The ideas can be used also in service and general life -- although primarily aimed at manufacturing.
And still we have more Japanese authors leaching on to varia  2001-09-29
This book could have been written by taking exerps from other books on TPS and rearranging the pages. Same old, same old more same old.
We need an American's view on the practicle application of TPS not advice from some guy from Japan who doesn't have the faintest idea of American culture or people. So there!
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